石墨烯一体成型投光灯——2018神灯奖申报产品

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项目名称： 石墨烯一体成型投光灯
Project Name: Graphene Integrated Casting Flood Light

（如需购买，请点击此处询价：http://detail.alighting.com/item/382794.html）

申报单位：  中山德诚智造光电有限公司
Declaration Unit :Zhongshan DC Design Photoelectric Co.,LTD

综合介绍或申报理由：采用石墨烯导热材料+DOB（Driver-on-Board）光源，通过一体成型工艺而制成的超薄LED投光灯，生产效率比传统金属材料投光灯提升300%，重量仅为传统投光灯50%，成本可节省40%以上，且具有抗腐蚀性强、抗紫外，防水、防火、安全性高、节能环保等特点。这是一款专为中小型客户量身打造的高性价比、功能型、小功率室外LED投光灯，时尚轻巧的外观轻薄（36mm），整体体积是常见金属投光灯的30%， 轻松达到见光不见灯的效果。

The Ultra-thin LED flood light lamp was made by thermal conductivity of graphene materials and DOB (Driver-on-Board) light source, with integral forming process. Its production is much more efficiency than the one with traditional metal materials which is increased by 300%. Only 50% of the weight of conventional lighting.The whole cost can be saved by more than 40%. It has strong corrosion resistance, anti ultraviolet, waterproof, fire prevention, high safety, energy saving and environmental protection features.This is a cost-effective, functional and low power outdoor LED projection lamp which is specially designed for small and medium-sized customers. It is fashionable and lightweight, and its appearance is light (36mm). 

主要技术参数：
Main technical parameters:

灯体材质：石墨烯导热材料（绝缘抗雷击）
输入电压（V）：AC100-240V
灯珠品牌：欧司朗、飞利浦
发光效率：100-120lm/W（最新）
功率（W）： 10W、30W、50W、70W
色温（CCT）：3000K、6000K
显色指数（CRI）： >80
功率因素（PF）：>0.9
谐波失真（THD）<15%
防护等级：IP65
环境温度（°C）：-40 ~+50
浪冲（V）：>4000
外壳耐压（V）：>10000      

Material :Graphene thermal conductive material (insulation and lightning resistance)
Input Voltage:AC100-240V
Lamp bead brand :Osram, Philips.
luminous efficiency:100-120lm/W（new）
Power(W): 10W、30W、50W、70W
Color Temperature: 3000K/6000K.
color rendering index（CRI）： >80
Power factor（PF）：>0.9
Harmonic distortion （THD）<15%
Protection level：IP65
Ambient Temperature（°C）：-40 ~+50
Wave scouring（V）：>4000
Pressure proof（V）：>10000

与国内外同类产品或同类技术的比较情况：
Comparison with similar products or technologies at home and abroad:

一、人性化设计
humanized design

1、卡扣式安装，安装方便、生产效率高。
2、一体化注塑成型，一致性强、稳定性高。
3、外壳绝缘，耐10000V以上电压，产品安全性高，符合北美、欧洲各国出口认证要求。

1.Clasp type installation, easy installation, high production efficiency;
2.Integrated injection molding;strong consistency, high stability;
3.Shell insulation; resistance to 10000V or above voltage; high safety products. Compliance with North American and European Export Certification Requirements

原有产品装配图

改进后产品装配图

二、应用分析
Application Analysis
1、国内雷士、海德信（立达信旗下品牌）大批量使用。
2、国外中东热带地区、俄罗斯寒带地区客户使用稳定。

1.Domestic NVC, HITECSUN (LEEDARSON brand) company mass used with this  flood light.
2.Foreign customer is using this flood light stability on middle east tropical region and russia cold zone area

三、产品兼容性
Product Compatibility
1、产品通用安装结构，可广泛应用于广告牌、庭院景观，能适用于各种场景。 

1.Product general installation structure, can be widely used in billboards, courtyard landscape, can be applied to all kinds of scenes.

广告牌应用图

四、支持各国标准
Support for National Standards
1、国内：3C。
2、国外：UL、CE等认证要求。

1.China: 3C
2.Abroad: UL CE .

五、质保/服务
Quality Assurance / Services
1、产品质保3年。
2、有专业的服务团队，进行售前售后支持。

1.Product warranty 3 years
2.Professional service team,pre sales and after-sale supported.

经济评价分析：

Economic Evaluation and Analysis:

一、同金属材料灯具对比，价格仅为同类产品60%

Compared with lamp made by metallic materials , the price is only 60 % of the same quality product

1、石墨烯导热材料成型周期短；产品一次成型，无需后加工；材料母粒预先着色，无需做表面处理。
2、高压灯板内嵌一体成型工艺，铝基板无需螺丝固定连接，节约人工；灯板同散热体中间无缝隙，节省中间导热胶材料及涂抹的人工。
3、把光学部分（PC材料）同安装结构件（尼龙材料）二次包胶成型工艺，在现有PC材料昂贵的市场环境下，节约了50%的材料费，而且缩短了成型周期，降低成本。
4、金属散热器是导电材料，内部的铝基板为了安全的设计耐压需要达到3750V以上或者绝缘，铝基板材料昂贵；石墨烯导热材料耐压达到10000V以上，对铝基板耐压没有要求，可以大幅降低铝基板材料成本。

1.Graphene thermal conductive material’s forming period is very short.The product with graphene can be shaped in one time and don’t need  post-processing. The master batch of material can be pre-colored so that the product don’t need do surface treatment.
2.The high pressure lamp board inlay one body molding technology, the aluminum substrate don’t need screw to fix connection which saves the labor cost.There is no gap between the lamp board and the heat dissipation body so intermediate heat conduction glue is unnecessary and that saves material cost and labor cost.
3.When the optical part (PC) is combined with the installation of structural parts (nylon material), the cost of materials is reduced by 50%, and the forming period is shortened and the cost is reduced under the expensive market environment of the existing PC materials.
4. The metal radiator is a conductive material, the internal MCPCB withstand Voltage required to reach 3750V or be insulating for the safety design, and aluminum MCPCB material is expensive.The graphene thermal conductive material has a voltage resistance of more than 10000V and has no requirement of withstanding voltage which can greatly reduce the cost of aluminum substrate materials.

成本对比表：石墨烯材料 VS 金属材料

二、同塑包铝方案对比，节约成本20%以上
Compared with the aluminum package, the cost saving is more than 20%.

1、高压灯板一体成型工艺，无需中间的导热铝板，整体成本下降10%以上
2、高压灯板内嵌一体成型工艺，铝基板无需螺丝固定连接，节约人工；灯板同散热体中间无缝隙，节省中间导热胶材料及涂抹的人工。
3、把光学部分（PC材料）同安装结构件（尼龙材料）二次包胶成型工艺，在现有PC材料昂贵的市场环境下，节约了50%的材料费，而且缩短了成型周期，降低成本。

1.The high pressure lamp plate integral molding technology, does not need the intermediate heat conduction aluminum plate, the overall cost reduces by more than 10%
2.The high pressure lamp board inlay one body molding technology, the aluminum substrate don’t need screw to fix connection which saves the labor cost.There is no gap between the lamp board and the heat dissipation body so intermediate heat conduction glue is unnecessary and that saves material cost and labor cost.
3. When the optical part (PC) is combined with the installation of structural parts (nylon), the cost of materials is reduced by 50%, and the forming period is shortened and the cost is reduced under the expensive market environment of the existing PC materials.

成本对比表：石墨烯投光灯 VS 塑包铝投光灯

三、同传统外置电源金属外壳投光灯对比，产品整体厚度降低了60%左右，重量减少了50%以上，对企业来讲，可以大幅降低运输费用，提供产品竞争力
compared with the traditional external power supply metal shell light, the overall thickness of the product is reduced by about 60%, and the weight is reduced by more than 50%. For the enterprise, the transportation cost can be greatly reduced and the product competitiveness can be provided.

四、维护费用说明
Statement of Maintenance Costs

1、光面设计，雨水可冲刷表面灰尘，维护成本低
2、安装支架与螺丝均采用不锈钢材质

1.Surface glossy design;Rain Water can wash surface dust;low maintenance cost.
2.The mounting bracket and screw are made of stainless steel.

五、产品可拓展性
Product Extensibility

1、可支持拼接方式，最大可支持500W    
2、支持调光、调色、感应及智能控制

1.Can support splicing mode, up to 500W
2. Support for dimming, toning, sensing and intelligent control

可拼接结构设计

技术及工艺创新要点：
Key points of technological and technological Innovation:

一、材料、工艺创新度高
Materials, High Degree of Technological Innovation
1、材料创新：采用石墨烯新材料，可耐高温、抗紫外线、具有重量轻、可塑性强、绝缘安全、环保等特点。
2、工艺创新：采用自动化一体成型工艺，大幅提升效率，产品一致性更好，适用大规模批量生产。
3、整合创新：DOB正快速成为LED照明应用新选择，采用石墨烯新材料+DOB光源的创新，能取长补短，实现成本双降，还能提高产品安全性、增加产品寿命。

1.Material innovation: new graphene materials, high temperature resistance, UV resistance, with light weight, plasticity, insulation safety, environmental protection and other characteristics.
2.Process innovation: adopt automation integrated molding process, greatly improve efficiency, product consistency is better, suitable for mass production.
3.Integration innovation: DOB is rapidly becoming the new choice of LED lighting application. The innovation of DOB light source with new graphene material can complement each other, realize double cost reduction, improve product safety and increase product life.

二、技术指标达业界最新标准
Technical indicators meet the latest industry standards

1、防护等级：IP65
2、抗浪涌：4KV
3、外壳耐压：10000V以上，防雷击
4、整灯光效：100lm/w以上
5、防火等级：V0
6、结温测试：76°
7、抗紫外线能力强

7、抗紫外线能力强

1, level of protection: IP65
2, anti-surge: 4KV
3, case withstand voltage: 10000V, Lightning protection
4, whole lighting effect: 100 lm / w or more
5, fire resistance: V0
6, junction temperature test: 76 °
7. High UV resistance

热成像测试结果

三、技术创新点
Technological innovation point
1、采用了最新的石墨烯导热材料，导热系数达到2.0 w/m.k，与铝基板导热率相同，因此产品设计时去掉了传统塑包铝工艺的五金导热件，实现降本增效。
2、二次成型光学：通过PC透镜埋入尼龙边框，降低了材料的成本，缩减了注塑周期，整体光学成本节省50%。边框部分采用不透光材料，可以遮盖元器件使整灯外观更美化。

1. Used with the latest graphene thermal conductive material. The thermal conductivity is up to 2.0 w / m ?k, which is the same as the thermal conductivity of aluminum substrate. The hardware heat conduction parts are removed in the traditional plastic coated aluminum process. So the cost reduced and efficiency increased.
2. Second molding optics: through PC lens embedded in nylon frame, the cost of materials is reduced, the injection period is reduced, and the overall optical cost is saved by 50%.The frame part uses the impermeable material, which can cover the components and make the whole lamp appearance more beautiful.

光学面板对比图：飞利浦 VS 德诚（时尚、档次高）

四、工艺创新点
Process Innovation Point
1、一体成型工艺，将石墨烯新材料+DOB光源有效整合，通过机械设备实现自动化生产，相比传统注塑工艺节省了50%五金件的成本，提高了300%的生产效率，实现降本增效。
2、在产品组装上优化了低效的人工操作环节（打螺丝固定、涂导热胶），产品一致性强、稳定性高，更适用大规模批量生产。
3、工艺部分减少了五金散热件材料及工序，灯板与散热器可以完全贴合，更有利于灯板的散热，还能减少2个热阻介质层（导热胶、五金散热器），直接将灯珠通过铝基板传导至石墨烯散热器。

1. By integrating the DOB light source with new graphene material effectively ,and automating production through mechanical equipment, the cost of 50% hardware is saved, the production efficiency is increased by 300%, and the cost reduction and efficiency increase are realized compared with the traditional injection molding process.
2. In product assembly, low efficient manual operation is optimized (screw fixing, thermal conductive adhesive coating, product consistency, high stability, more suitable for mass production.
3. The process part reduces the material and working procedure of the metal heat dissipation parts, the lamp board and the radiator can be completely fitted together, which is more favorable to the heat dissipation of the lamp board, and can also reduce the thermal resistance medium layer (heat conduction glue, heat conduction glue, etc.)Metal radiator, the lamp directly through the aluminum substrate to the graphene radiator.

防水等级测试结果

五、设计创新点
Design Innovation Point
1、外观设计轻薄、扁平化，简洁、美观，还能在安装、运输过程中节省空间。
2、专业的配光设计，减少了灯珠的使用数量。
3、材料绝缘，安全性能更好。

1. The design is light, flat, concise and beautiful. It can also save space in the process of installation and transportation.
2. Professional light distribution, reduced the number of beads.
3. The material is insulated, and the safety performance is better.

相同空间，实用率是金属投光灯的3倍

六、其他创新点
Other Innovations
1、四段式，可控硅调光。
2、高功率因素（PF>0.9）、低协波（THD<15%）。
3、符合UL、CE、EMI安规要求。

1.4-segment, silicon controlled dimmer.
2.High power factor PF > 0.95g, low cowave.
3.Comply with EMI safety requirements

实际运用案例和用户评价意见：
Practical Cases and User Evaluations:

一、应用案例
Application Case

二、用户评价
User Evaluation
1、已累计出货200万套，客诉率<1‰
2、客户返单率>60%，订单量每年递增300%

1.2 million sets of goods have been shipped, and the rate of complaints against customers is less than 1 ‰.
2.Customer return rate > 60%, order volume increased by 300% per year

获奖、检测报告：
Awards, Patents:

一、专利情况：
Patent Status:

二、检测报告
Test Report

1、已有报告：光源光谱测试报告、配光曲线测试报告、温升、光通量、色温、显指、光效、低谐波测试数据。
2、正在测试：紫外老化、冷热冲击、湿热老化、高温老化、热成像、结温测试、安规标准（正在进行，陆续补充最新测试报告），检测机构：香港科技大学LED研发检测中心，报告时间：2018年4月-5月。

1.Quality inspection report: ultraviolet aging, cold and heat shock, damp and heat aging, high temperature aging, thermal imaging, junction temperature test, safety standard (photo to be added test report)
2.Testing organization: Hong Kong university of science and technology LED research and development testing center
3.Report time: April-May

30W光谱测试报告

30W配光曲线图

Edison温度、光通量、光效检测报告

申报单位介绍：

本公司专业从事LED灯具外壳生产的厂家。业务包括产品设计，模具开发，配件生产和装配等环节 Zhongshan DC Design Photoelectric CO., LTD is a manufacturer engaged in the production of LED lamps shell sets. The business includes product design, mold development, spare parts production and assembly.

产品图片：